Returnable Packaging Manufacturer (UK)

We design and manufacture returnable packaging for ecommerce brands, retailers and fulfilment operations — helping products go out securely and come back safely in packaging built for easy returns.

Returnable packaging built for ecommerce and easy returns

We design and manufacture returnable ecommerce packaging that protects products on the way out and makes returns simple on the way back. With durable corrugated formats, secure closure options, tear strips and high-quality print, the pack supports both brand presentation and practical returns handling.

Returnable Postal Boxes

Corrugated packs for shipping and easy returns.

Out-and-Back Packaging

One pack for outbound delivery and returns.

Peel-and-Seal Closures

Secure seals for smooth returns handling.

Tear-Strip Opening

Easy-open strips for a better customer experience.

Short-Run Digital Print

Digital print for smaller return-pack runs.

Higher-Volume Flexo Print

Flexo print for larger ecommerce volumes.

Designed for returns

Our ecommerce boxes are developed with ease of return in mind, helping customers send purchases back with minimal effort.

Secure closure options

We can apply peel-and-seal hot melt closures or more traditional finger-lift tape, depending on the application.

Board grades to suit the job

Material options range from micro flute board through to double wall for stronger protection where needed.

Clean, easy opening

Flat-bed die-cutting allows tear strips to be clearly defined and simple to use.

Short runs to volume production

Digital print supports smaller quantities, while flexo is available for larger runs.

Inside and outside print

Packaging can be printed internally and externally to improve brand presentation and the opening experience.

Our Offering

Caps Cases have developed a range of e-commerce boxes that are designed with ease of return in mind, our packaging provides consumers with a means of returning purchases to the sender undamaged, with minimal effort involved.

Statistics

According to sources regarding online return rates, at least 30% of all products ordered online are returned compared to only 8.89% bought in brick-and-mortar shops.
Approximately 49% of online retailers offer return shipping Free of charge.
Of the overall number of returns the latest statistics suggest 20 % of all items are returned as they arrived damaged.
67% of consumers check if free returns are available prior to purchasing.

Technical Information

We have the ability to apply highly adhesive peel and seal hot melt closures as well as the more traditional finger lift tape. We can suit the process to your application using a variety of different materials from Micro flute board to double wall. Our flat bed die-cutters mean our tear strips are well defined and easy to use.

Graphics

Caps Cases has a great reputation as a high quality printer, we can utilise either the digital process for small volume requirements or Flexo for larger quantities, we can print both inside and outside, to create a real consumer opening experience.

Specification Options

UK manufacturing facilities & nationwide delivery

We manufacture in the UK across multiple facilities and deliver nationwide. Our multi-site setup supports consistent capacity and reliable distribution for UK businesses.